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Cow is milked and checked for quality and freshness. Milk is then transfered to storage tanks
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Milk is then taken from the storage tanks and heated to 122 degrees fahrenheit. The milk is pasteurized.
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Cultures and rennet are added to help set the milk
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The set milk ( also known as junnet ), are cut to create curds and whey
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Whey is drained of and the curds on special cheese making tables
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The curds are worked to assist the whey draining process.
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A channel is created in the middle of the table
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The curds are then cut into blocks and flipped over
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The blocks are stacked to drain more whey
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The curds are milled into even sized pieces and are salted.
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The salted curds are fed into the presing system
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The cheese is then put into molds and are pressed under a vacuum for 40 minutes
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The cheese is removed from the press and vacuum sealed in a bag
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The cheese is packed to age. (aging time varies depending on company)
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Cheese is graded at three months to check development.
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Once cheese is mature it is cut to the correct size, checked, and sent to be packaged.
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A wrapping machine seals the packs of cheese
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The cheese is then sent to markets across America